6.Flanging

Lucas flanging machine.Made in Italy

The die is placed based on the inner diameter(id) which is 1000mm in this case

Console(to enter number of holes on the casing)

Console(controller)

The casing is placed on the die

The end of the casing must be touching with the top roller

Beading process

After the beading process.A flank is obtained

The center position is marked

The punch

The holes are punched

Rebeading process

Done and the motor plate is ready to be fixed

Part 1

Part 2

Part 3

Part 4 (the length 600mm is checked)

5.Grinding

Grinding area

Grinding machine

The area which have been arc welded and spot welded are grind

Done with grinding

Ready for flanging

4. Arc welding

Arc welding machine

The casing is placed on the machine

The controller

Weld flux

Then the needle is placed on the center of the casing which had been welded earlier

Then the machine is started

Done

Ready for grinding

3.Welding

Welding area

Welding machine

The casing that have rolled is brought into the welding area

Then it is held together using grip player

Both ends are held together

Then it is spot welded

Done with the spot welding

Done and ready for arc welding

2.Rolling

The rolling machine

The upper,down,left and right roller are the main components involved in this process

The controller which controls the position of the rollers

The sheets that are punched are placed at the rolling machine

One sheet per time is inserted into the machine.The tip of the sheet must be touching with the left roller

Then the sheet must be tighten

The left roller is brought down

The sheet is moved to the right till it touches the center of the center roller

Done and ready for welding